OV-1's monocoque architecture uses extruded aluminium beams cut to size and bonded together.
Manufacturing
Building the Modern Middle Mile.
How OV-1 is made: a flexible, modular assembly process -
built in the UK.
Introducing
The Superlight Production System
The Superlight Production System (SPS) is Superlight’s proprietary, AI-defined manufacturing architecture designed from the ground up alongside OV-1.
SPS
Traditional commercial vehicle manufacturing is defined by massive capital expenditures and heavy tooling. SPS “Superlights” OV-1 production by eliminating heavy equipment and processes in favour of modular aerospace-inspired assembly:
10% required CapEx
By stripping out these heavy industrial processes, a complete SPS facility costs a fraction of outfitting a typical truck plant - a savings that is passed on in the price of OV-1.
Digital Architecture: SuperVisor™ and Google Cloud MDE
The physical assembly floor is mirrored in software by SuperVisor™, an AI/ML-driven runtime digital twin built on Google Cloud’s Manufacturing Data Engine (MDE).
SuperVisor™
The future is already in action
The Modern Middle Mile starts here.
Request an invitation or apply for early access to the platform reclaiming the economics of the middle mile.


